Flyash Embankment Construction: Step-by-Step Guide

Flyash Embankment Construction: Step-by-Step Guide

This comprehensive guide explains flyash embankment construction in accordance with IRC: SP: 58-2001 and MoRT&H specifications. Learn materials selection, core design, earth cover, compaction methods, quality control, and safety measures for flyash embankment construction.

Materials Selection for Flyash Embankment Construction

All materials must be approved by the Engineer. The core material is flyash, encapsulated by earth cover to ensure stable flyash embankment construction and durability for highway projects.

Flyash Core Design Requirements

  • Minimum Density: Flyash density must be ≥ 0.9 g/cc.
  • Handling: Flyash must be transported in covered dump trucks to prevent dust loss.

Geotechnical Properties of Flyash

PropertyTypical RangeNotes
AppearanceFine powder, grey to tanN/A
FinenessMostly < 0.075 mmFine-grained material suitable for embankment cores
Specific Gravity1.90–2.55Lower than most soils
Dry Density (Loose)0.9–1.2 g/ccMinimum required for compaction
Compacted Dry Density1.0–1.4 g/ccVaries with compaction method
Permeability10⁻⁴–10⁻⁷ cm/secLow but higher than cohesive soils
PlasticityNon-plasticIdeal for embankment cores
pH8–10 (Alkaline)Influences leachate

Geotechnical Strength Parameters for Flyash Embankments

ParameterTypical RangeNotes
Angle of Internal Friction (φ)25°–35°Good frictional strength
Cohesion (c)Low–ModerateOften assumed zero in design
Maximum Dry Density (MDD)0.9–1.6 g/ccIS: 2720 Pt 8
Optimum Moisture Content (OMC)18%–38%Helps achieve compaction

Earth Cover Requirements for Flyash Embankments

Location / ConditionMinimum MDDPlasticity Index (PI)Notes
Embankment H ≤ 3 m≥ 1.52 g/cc5–9%No expansive soils
Embankment H > 3 m / Flooding≥ 1.60 g/cc5–9%Chemical testing needed
Subgrade / Shoulder≥ 1.75 g/ccN/ATop 0.5 m of embankment

Download All Flyash Embankment Reference Documents (PDF)

Flyash Embankment – IRC SP 58 (1999)

TCS Details for Earth Cover

Geotechnical Properties of Flyash (Table 1 of IRC SP 58)

Step-by-Step Flyash Embankment Construction Process

1. Site Preparation and Foundation

  • Clearing and grubbing
  • Topsoil stripping (max 150 mm)
  • Setting out embankment limits
  • Dewatering and keeping foundation dry
  • Foundation compaction ≥97% MDD
  • Granular capillary cut-off if water table is high

2. Spreading, Moisture Control, and Compaction

  • Mechanical spreading + motor grader
  • Flyash and cover soil placed simultaneously
  • Moisture control: OMC ± 2%
  • Compaction with 8–10 ton vibratory roller
Roller TypeMax Loose Layer
Vibratory Roller (80–100 kN)400 mm
Static Roller (80–100 kN)200 mm

3. Intermediate Layers and Drainage

  • For H > 3 m: intermediate layers ≥200 mm
  • Benching at 4–6 m intervals for drainage

Quality Control and Safety

Compaction Standards

LocationRequired Density
General Embankment≥ 95% MDD
Bridge Abutments≥ 100% MDD

QC Test Items

QC TestCodeFrequency
Atterberg LimitsIS: 2720 Pt 52 / 3000 m³
Modified ProctorIS: 2720 Pt 82 / 3000 m³
Moisture ContentIS: 2720 Pt 21 / 250 m³
Field DensityIS: 2720 Pt 281 / 1000 m²

Safety and Environmental Measures

  • Traffic safety: signage, flagmen
  • Protection of water bodies
  • Dust suppression

🏗️ Highway Construction Methodology Hub

Standard construction methodologies for highway works as per MoRTH 5th Revision and IRC Specifications.

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