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Aggregate Impact Value Test (AIV) – Procedure, Formula & Specification Limits

Aggregate Impact Value Test – IS 2386 Procedure, Formula & Limits

IS Code: IS 2386 (Part IV) | Last Updated: 11 Dec 2025 | Author: Kishor Kumar


Quick Summary

  • Aim: Determine Aggregate Impact Value (AIV) to assess aggregate toughness
  • IS Code: IS 2386 Part IV
  • Sample Size: Take 500g to 1kg Aggregates passing 12.5 mm and retained on 10 mm sieve
  • Result: Percentage of fines generated due to impact

Objective

The Aggregate Impact Value (AIV) Test evaluates toughness and durability of aggregates. This guide per IS 2386 provides procedure, apparatus, calculation, and permissible limits, making it site-ready for engineers and QA/QC teams ensuring strong and long-lasting pavement layers.

Apparatus Required

  • Aggregate Impact Testing Machine (IS 2386 Part IV)
  • Cylindrical mould with base plate
  • Tamping rod
  • Sieve set (12.5 mm, 10 mm, 2.36 mm)
  • Weighing balance
  • Oven (optional)
  • Aggregate sample (10–12.5 mm size)

Step-by-Step Procedure

  1. The test sample consists of aggregates passing 12.5 mm sieve and retained on 10 mm sieve, and dried in an oven for four hours at a temperature of 100°C to 110°C and then cooled.
  2. Test aggregates are filled in three layers in the cylindrical measure and tamped 25 times with the rounded end of the tamping rod.
  3. The net weight of the aggregates in the measure is determined to the nearest gram.
  4. The cup is fixed firmly on the base of the machine and the entire test sample from the cylindrical measure is transferred to the cup and compacted by tamping with 25 strokes.
  5. The Standard hammer (tamping hammer) weight is 13.5 kg to 14 kg is raised until its lower face is 380 mm above the upper surface of the aggregates in the cup and allowed to fall freely on the aggregates.
  6. The test sample is subjected to a total of 15 blows, each delivered at an interval of not less than one second.
  7. The crushed aggregate is then removed from the cup and sieved on the 2.36 mm sieve until no further significant amount passes.
  8. The fraction passing the sieve is weighed to an accuracy of 0.1 g. The fraction retained on the sieve is also weighed, and the total of both fractions should not be less than the original specimen weight by more than one gram.
  9. If the total weight is less than the original by more than one gram, the results should be discarded and a fresh test must be conducted.
  10. Observations & Sample Table

    TrialW1 (g)W2 (g)AIV (%)
    15007515.0
    25007715.4
    35007615.2

    Average AIV = 15.2% (Suitable for wearing surfaces)

    Calculations & Formula

    Aggregate Impact Value (AIV):
    AIV (%) = (W2 / W1) × 100


    Maximum Permissible Limits as per MoRTH (5th Revision)

    Sl. No.Pavement LayerMaximum LAA Value
    1Granular Sub-Base (GSB)40%
    2Cement Treated Granular Sub-Base (CTGSB)30%
    3Cement Treated Base (CTB)30%
    4Wet Mix Macadam (WMM)35%
    5Dense Bituminous Macadam (DBM)27%
    6Bituminous Concrete (BC)24%
    7Concrete (PQC/DLC Aggregates)30%

    Note: The Aggregate Impact Value (AIV) Test determines the toughness of coarse aggregates by measuring their resistance to sudden impact or shock. A lower AIV indicates tougher and more impact-resistant aggregates, making them suitable for high-traffic roads, pavements, and concrete works. The permissible AIV limits shall conform to the applicable MoRTH specifications for the intended pavement layer. Lower AIV values indicate stronger and tougher aggregates. High AIV values indicate weak aggregates unsuitable for heavy traffic pavements.


Limits & Interpretation of Aggregate Impact Value (AIV)

General Interpretation

  • < 10%Exceptionally Tough Aggregate – Suitable for Heavy-Duty Pavements
  • 10% – 20%Very Strong Aggregate – Excellent for Wearing Course
  • 20% – 30%Good Aggregate – Suitable for Most Highway and Concrete Works
  • 30% – 35%Marginal Quality – Use with Engineering Judgment
  • > 35%Poor Aggregate – Not Recommended for Wearing Course or Heavy Traffic Roads
Material Engineer's Note: Lower Aggregate Impact Value (AIV) indicates higher toughness and better resistance to sudden impact loads. Aggregates with low AIV are preferred for wearing courses, high-traffic highways, airports, and rigid pavement applications.

Frequently Asked Questions (FAQs)

1. What is Aggregate Impact Value (AIV)?

Aggregate Impact Value (AIV) is the percentage of fines produced when a standard aggregate sample is subjected to sudden impact loading under specified laboratory conditions. It measures the toughness of aggregates and their ability to resist impact loads from moving traffic.

2. Why is the Aggregate Impact Value Test conducted?

The AIV test evaluates whether aggregates are sufficiently tough for use in road pavements and concrete works. It helps engineers select durable aggregates that can withstand repeated traffic impact without excessive crushing or disintegration.

3. Which IS code specifies the Aggregate Impact Value Test?

The test is conducted in accordance with IS 2386 (Part IV): Methods of Test for Aggregates for Concrete – Mechanical Properties. Highway projects may also refer to the latest MoRTH Specifications for acceptance limits.

4. How is the AIV test performed?

A standard aggregate sample passing the 12.5 mm sieve and retained on the 10 mm sieve is placed in a cylindrical mould. The sample is compacted and subjected to 15 standard hammer blows. The material passing the 2.36 mm sieve after testing is weighed, and the Aggregate Impact Value is calculated as a percentage.

5. What does a lower Aggregate Impact Value indicate?

A lower AIV indicates higher aggregate toughness and better resistance to impact loading. Such aggregates are more suitable for heavily trafficked roads, expressways, airport pavements, and wearing courses.

6. What is the permissible limit of Aggregate Impact Value?

Generally, the Aggregate Impact Value should be:

  • Less than 30% for wearing courses.
  • Less than 45% for other pavement and concrete works, subject to project specifications and MoRTH requirements.

7. What happens if the Aggregate Impact Value is too high?

A high AIV indicates weak aggregates that are more susceptible to crushing under traffic loads. Using such aggregates may result in ravelling, surface deterioration, potholes, and reduced pavement life.

8. Which aggregate size is used for the AIV test?

The test is generally performed on aggregates passing the 12.5 mm IS sieve and retained on the 10 mm IS sieve, as specified in IS 2386 (Part IV).

9. What is the difference between Aggregate Impact Value (AIV) and Aggregate Crushing Value (ACV)?

The Aggregate Impact Value measures the resistance of aggregates to sudden impact loading, whereas the Aggregate Crushing Value measures resistance to gradual compressive loading. Both tests evaluate different mechanical properties of aggregates and are commonly performed together during material approval.

10. Why is the AIV test important in highway construction?

The test helps contractors and quality engineers verify that aggregates used in Dense Bituminous Macadam (DBM), Bituminous Concrete (BC), Wet Mix Macadam (WMM), and concrete pavements possess adequate toughness to withstand traffic loading throughout the design life of the pavement.

11. Can flaky or elongated aggregates affect the AIV result?

Yes. Flaky and elongated particles may fracture more easily during impact testing, resulting in a higher Aggregate Impact Value. Therefore, aggregate shape should also be checked before approving the material.

12. How many hammer blows are applied during the AIV test?

The standard procedure requires 15 blows from a specified hammer falling from a standard height to ensure consistent and repeatable test results.

13. What are the common causes of incorrect AIV results?

  • Improper sample grading.
  • Incorrect compaction in the mould.
  • Uncalibrated testing equipment.
  • Worn-out impact hammer.
  • Errors during sieve analysis or weighing.
  • Failure to follow IS 2386 (Part IV) procedures.

14. Who should perform the Aggregate Impact Value Test?

The test should be performed by trained laboratory technicians or QA/QC engineers in a calibrated material testing laboratory following the procedure specified in IS 2386 (Part IV).

15. Why is the AIV test important for EPC and highway projects?

For EPC, BOT, HAM, and National Highway projects, the AIV test is a mandatory quality control test during material approval. It ensures only tough and durable aggregates are used, reducing the risk of premature pavement failures and improving long-term pavement performance.

HowTo: Perform AIV Test Quickly

  1. Prepare 500 g aggregate sample (12.5 mm passing and retained on 10mm).
  2. Fill mould in 3 layers and tamp each layer 25 times.
  3. Apply 15 hammer blows from 380mm height.
  4. Sieve through 2.36 mm and weigh fines.
  5. Calculate AIV and compare with limits.
  6. Repeat for 3 trials and take average.
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